- Notched left and right HS-702 where bends will be located (a rat tail file and a pair of aviation snips makes this a straightforward task - much easier that a unibit). Bent tabs 6 degrees.
- Tapered front spar reinforcement pieces (HS-710 and HS-714), bent them 6 degrees, and match drilled them to HS-702.
- Clecoed left and right HS skin to understructure and match drilled all holes.
- Disassembled everything, prepped and primed spars, ribs, and skins.
- Riveted spar reinforcement bars to rear spar.
- Riveted HS skeleton.
- Began riveting ribs to skin.
Thursday, August 25, 2011
Horizontal Stabilizer work continues
I haven't been good about posting information about my progress, but fortunately I have been good about working on the horizontal stabilizer. At this point, I'm nearly finished with the HS, so I will make an entry to reflect the things I have done. Here are some of the tasks I have completed:
First rivets
I prepped the HS411PP elevator hinge bearing, and primed with SEM primer. Here is the procedure I use to prepare parts for priming:
I back drilled the HS411PP bracket (only one side has the holes pre-punched) and installed the completed bearing. I used my pneumatic squeezer to squeeze the AN470AD4-5 rivets, which turned out well. I know some builders use -6 rivets here, but the instructions are very specific here, so I used what was specified.
- Deburr with single or double edged deburr tool
- Use emery cloth to remove any irregularities on edges or surfaces
- Scuff with maroon Scotch Brite pad
- Clean with acetone. Following this step, part will only be handled with gloves to prevent contamination of surface.
Bearing ready to be installed in HS411PP hinge bracket |
I back drilled the HS411PP bracket (only one side has the holes pre-punched) and installed the completed bearing. I used my pneumatic squeezer to squeeze the AN470AD4-5 rivets, which turned out well. I know some builders use -6 rivets here, but the instructions are very specific here, so I used what was specified.
Completed hinge bearing assembly |
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